58mm High Torque Lab To Pilot Scale Twin Screw Extruder Barrel Compounding System

The 58mm Parallel Co-Rotating Twin Screw Extruder from ADVS is a high-torque, lab-to-pilot scale compounding system designed for material R&D, masterbatch production, and small-batch specialty polymer manufacturing. It delivers industrial-grade performance in a compact footprint, making it the ideal bridge between lab formulation and scalable production.

1. High Torque & Durable Barrel Design

   1.8-shaped barrel cavity: Precision-machined to match intermeshing screws, ensuring optimal shear, mixing, and conveying efficiency.

    2.Wear-resistant inner liner: Made of high-performance alloy (e.g., Ni-based alloy / tungsten carbide coating) to withstand abrasive materials (glass fiber, mineral fillers, etc.) and extend service life by 30%+ compared to standard barrels.

   3. Modular barrel segments: Quick disassembly for easy cleaning, maintenance, and process adjustment, supporting flexible formula development.

2. Superior Mixing & Process Control

           1. High torque density (11.5–14 Nm/cm³): Delivers strong shearing and dispersive mixing, ideal for engineering plastics, biodegradable materials, and polymer alloys.

           2.Multi-zone temperature control (6–10 zones): Independent electric heating + air/water cooling for precise temperature profiling, ensuring consistent melt quality.

           3.Wide speed range (600–800 rpm): Flexible adjustment to match different material processing requirements, from gentle compounding to high-shear dispersion

Compact & Versatile ModularitySmall footprint: Fits in lab or pilot plant environments, saving valuable workshop space.Flexible configuration: Compatible with side feeders, vacuum devolatilization systems, underwater pelletizers, and other auxiliary equipment to meet diverse production needs (color masterbatch, functional masterbatch, medical-grade materials, etc.).

Capacity range (10–50 kg/h): Perfect for small-batch production and formula validation, avoiding waste of expensive raw materials.

• Accelerate R&D cycles: Enables fast formulation testing and scale-up, reducing time-to-market for new materials.
• Cost-effective operation: Lower investment and energy consumption compared to larger production extruders, ideal for startups and R&D centers.
• Reliable performance: Robust construction and precision engineering ensure stable long-term operation, minimizing downtime and maintenance costs.
• Global service support: Advs provides professional technical support and after-sales service worldwide, ensuring smooth operation of your equipment.

• Polymer material formulation development (plastics modification, polymer alloys, biodegradable polymers)
• Masterbatch production (color masterbatch, functional masterbatch, filler masterbatch)
• Small-batch specialty material manufacturing (medical-grade, optical-grade, conductive/thermal conductive polymers)
• Elastomer and engineering plastic compounding & pelletizing